MaConSim
The lightweight sparring partner for your MES
Test the machine connectivity of your MES risk-free with MaConSim, the Machine Connectivity Simulator – without expensive downtime or hardware dependencies.
Download the free version.
Or schedule a demo.
User Experience in 60 seconds
Who is MaConSim for?
MES Consultancies
• Demonstration of MES functionalities in pre-sales, design, and development phases.
• Independence from customer machines during the test phase..
• Faster project implementation through realistic simulations.
Manufacturing companies
• Risk reduction: Avoid production downtime caused by untested MES logic.
• Cost savings: No need for expensive test machines or digital twins.
• Test automation: Automated testing of machine-related MES functionalities.
Colleges and universities
• Teaching & research: Use in Industry 4.0 chairs for practical simulations.
Which project phase?
Connect the simulator to your MES test systems
"MES testing without machines? MaConSim makes it possible!"
In the classic automation pyramid, development and quality systems lack access to real machines (SCADA/PLC). This blocks testing, delays projects, and increases costs.
MaConSim closes this gap: Our simulator replaces physical machines with a virtual environment – no hardware, no risk. This allows you to test MES logic realistically and efficiently on your development and quality system.
Your advantages at a glance
Plug-and-Play
Create virtual machines and connect them to your MES
• Setup in just a few hours
• with minimal technical effort thanks to intuitive configuration
• no programming knowledge required
Seamless connection thanks to integrated protocols
• OPC UA – Compatible with most industrial production machines
• MQTT & REST coming soon – Even more flexibility for your MES integration
Generic and parameterizable
• Sector-independent – Whether simple state machines or complex production lines
• Customizable – Configure machine structures, production data, and test scenarios yourself
• Out of the box – No complicated setup, ready to go right away
Platform-independent
MaConSim can be installed on all common operating systems:
- Windows
- MacOS
- Linux
Save money from day one
• $10,000+ savings – no expensive simulation models or machine downtime
• Up to 90% faster MES implementation – less effort, more efficiency
Modular & Scalable
• Reusable models – Once created, usable in all projects
• Custom extensions – adapt or replace OPC UA, MQTT, etc. as needed
Industrial safety from the ground up
• Cloud connection with OAuth 2.0 – Secure authentication according to current standards
• AES-256 encryption – your production data remains protected
• End-to-end encryption – OPC UA (TLS 1.3), MQTT (TLS/SSL), and REST (HTTPS)
The way is clear for test automation
• Automation currently fails due to manual machine operation
• Thanks to MaConSim, tests of
machine-related MES functionalities can be automated in the next step.